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Automatic Tube Filling Machine
150000 INR/Piece
Product Details:
- Material Stainless Steel
- Automatic Grade Automatic
- Control System PLC Control
- Drive Type Electric
- Voltage 415 Volt (v)
- Click to View more
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Automatic Tube Filling Machine Price and Quantity
- 150000 INR/Piece
- 1 Piece
Automatic Tube Filling Machine Specification
- Stainless Steel
- PLC Control
- Automatic
- 415 Volt (v)
- Electric
Automatic Tube Filling Machine Trade Information
- Cash in Advance (CID)
- 10 Piece Per Month
- 8-10 Week
- Australia North America South America Eastern Europe Western Europe Middle East Central America Asia Africa
- All India
Product Description
An Automatic Tube Filling Machine is a specialized piece of equipment commonly used in the pharmaceutical, cosmetic, food, and other industries to efficiently fill various types of tubes (such as plastic, aluminum, or laminate) with different types of products (such as creams, gels, ointments, pastes, and liquids). The machine automates the tube filling process, offering several functions to ensure accurate and efficient production.
Some of the key functions of an Automatic Tube Filling Machine include:
1. Tube Loading: The machine is equipped with a system to load empty tubes onto the filling stations. This can be done manually or through an automated process.
2. Product Filling: The main function of the machine is to accurately fill the tubes with the desired product. It dispenses the product in a controlled manner to ensure consistent fill levels.
3. Dosage Control: The machine allows for precise control over the amount of product dispensed into each tube. This ensures that the correct dosage is delivered, which is crucial for products that have specific usage instructions.
4. Sealing: After filling, the machine seals the tubes to prevent leakage or contamination. This can involve heat sealing, ultrasonic sealing, or other sealing methods, depending on the tube material and product characteristics.
5. Code Printing and Labeling: Some automatic tube filling machines are equipped with systems to print batch codes, expiry dates, and other product information directly onto the tubes. Additionally, they may apply labels with branding or regulatory information.
6. Tube Orientation: The machine can handle tubes in various orientations, ensuring that they are correctly positioned for filling and sealing.
7. Capping: For tubes that require a separate cap or closure, the machine can automatically apply and secure the cap after filling and sealing.
8. Tube Ejection: Once the filling, sealing, and capping processes are complete, the machine ejects the filled and sealed tubes, ready for further processing or packaging.
9. Adjustable Settings: Automatic tube filling machines offer adjustable settings for factors like fill volume, fill speed, and sealing pressure. This allows for customization to suit different product viscosities and tube sizes.
10. Quality Control: The machine may include sensors and detectors to identify and reject tubes that are improperly filled, sealed, or labeled. This helps maintain product quality and consistency.
11. High Throughput: These machines are designed for high-speed production, increasing efficiency and reducing labor costs compared to manual filling methods.
12. Hygiene and Safety: Automatic tube filling machines are built to meet hygiene and safety standards, minimizing the risk of product contamination and ensuring operator safety.
13. Remote Monitoring and Control: Some modern machines might offer remote monitoring and control capabilities, allowing operators to monitor the machine's performance and make adjustments remotely.
Advantages of Automatic Tube Filling Machine:
1. Increased Efficiency: Automatic machines can fill tubes at a significantly faster rate compared to manual methods. This increased speed leads to higher production output and reduced production time.
2. Consistency and Accuracy: These machines ensure precise dosing and uniform fill levels, minimizing product wastage and ensuring that each tube contains the exact specified amount of product.
3. Reduced Labor Costs: By automating the filling process, the need for manual labor is reduced. This not only cuts down on labor costs but also reduces the chances of human errors that might occur during manual filling.
4. Improved Product Quality: Automatic tube filling machines provide consistent and hygienic filling, sealing, and labeling, resulting in higher product quality and reduced risk of contamination.
5. Versatility: These machines can handle a wide range of products, viscosities, and tube sizes, making them suitable for various industries such as pharmaceuticals, cosmetics, food, and more.
6. Flexibility and Customization: Automatic machines allow for adjustable settings to accommodate different product characteristics and packaging requirements. This adaptability is especially useful for companies producing multiple products or changing formulations.
7. Hygiene and Cleanliness: Automatic machines are designed with hygiene standards in mind. They minimize the risk of cross-contamination and ensure a controlled environment for product handling.
8. Reduced Downtime: With advanced monitoring and control systems, automatic machines can detect and address issues promptly, reducing downtime due to maintenance or troubleshooting.
9. Regulatory Compliance: Many industries, particularly pharmaceuticals and cosmetics, have strict regulations regarding product packaging and labeling. Automatic machines can be equipped with features that ensure compliance with these regulations.
10. Enhanced Safety: Automatic machines minimize the need for manual handling of products, reducing the risk of accidents and injuries associated with repetitive manual labor.
11. Batch Traceability: Some automatic machines incorporate features for printing batch codes, expiration dates, and other product information directly onto the tubes, aiding in traceability and quality control.
12. Cost-Effective in the Long Run: While the initial investment in an automatic tube filling machine might be higher, the increased efficiency, reduced labor costs, and improved product quality can lead to significant cost savings over time.
13. Scalability: As production demands increase, it's easier to scale up production using automatic machines rather than relying solely on manual labor.
14. Data Collection and Analysis: Modern automatic machines might come with data collection and analysis capabilities, providing insights into production metrics, efficiency, and potential areas for improvement.
15. Brand Image: Using automatic machines for tube filling can enhance a company's brand image by ensuring consistent, high-quality packaging that meets customer expectations.
FAQ:
Q. What is an automatic tube filling machine?
Ans: An automatic tube filling machine is a specialized piece of equipment used in industries like pharmaceuticals, cosmetics, and food to automate the process of filling various types of tubes with products such as creams, gels, ointments, and liquids.
Q. What types of products can be filled using an automatic tube filling machine?
Ans: Automatic tube filling machines can handle a wide range of products, including creams, gels, ointments, lotions, pastes, adhesives, food sauces, and more.
Q. What are the advantages of using an automatic tube filling machine?
Ans: Some advantages include increased efficiency, accuracy, reduced labor costs, improved product quality, versatility, flexibility, hygiene, and regulatory compliance.
Q. How does an automatic tube filling machine work?
Ans: The machine typically loads empty tubes onto filling stations, accurately dispenses the product into the tubes, seals them, and may apply codes or labels. The process is automated and adjustable to accommodate different product characteristics and tube sizes.
Q. What types of tubes can be filled using these machines?
Ans: Automatic tube filling machines can handle various types of tubes, including plastic, aluminum, and laminate, with different shapes and sizes.
Q. Can the machine adjust for different fill volumes and speeds?
Ans: Yes, most automatic tube filling machines allow for adjustable settings, including fill volume and speed, to accommodate different product viscosities and packaging requirements.
Q. Is the machine capable of sealing and capping the tubes?
Ans: Yes, many automatic tube filling machines have sealing and capping functions, ensuring the tubes are properly sealed and closed after filling.
Q. How does the machine ensure accuracy in filling?
Ans: These machines use controlled dispensing systems that accurately measure and dispense the product into each tube, ensuring consistent fill levels.
Q. Are there safety features built into automatic tube filling machines?
Ans: Yes, safety features are often integrated to prevent accidents and ensure operator safety. These might include sensors that stop the machine when an issue is detected.
Q. Can the machine handle different tube orientations?
Ans: Yes, automatic tube filling machines are designed to handle tubes in various orientations, ensuring proper alignment for filling, sealing, and labeling.
Q. What is the typical production speed of an automatic tube filling machine?
Ans: Production speeds can vary depending on the machine's design and the product being filled, but they can often range from several hundred to thousands of tubes per hour.
Q. Are there maintenance requirements for these machines?
Ans: Like any machinery, automatic tube filling machines require regular maintenance to ensure optimal performance. This might include cleaning, lubrication, and occasional part replacements.
Q. Can these machines be integrated into a production line?
Ans: Yes, many automatic tube filling machines are designed to be integrated into production lines, allowing for seamless automation of the packaging process.
Q. What is the cost range for an automatic tube filling machine?
Ans: The cost varies widely depending on factors such as the machine's features, production capacity, and complexity. Prices can range from thousands to several hundred thousand dollars.
Q. Can the machine handle both small and large batch sizes?
Ans: Yes, automatic tube filling machines are designed to handle both small and large batch sizes, offering flexibility in production.
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Barvaya Packaging Industries
GST : 24GPKPS9238K2Z0
GST : 24GPKPS9238K2Z0
- Plot No. 86/4, Vatva GIDC, Phase-1,Ahmedabad - 382445, Gujarat, India
- Phone :08045475642
- Mr Mr RAMESH KUMAR (Proprietor)
- Mobile :08045475642
- info@barvaya.com
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